AGM Pro Ultrasonic Generators

Ultrasonic generators from the AGM Pro series are designed for installation in automated lines, special-purpose machines and automated welding systems. They are able to cope with demanding welding and cutting tasks such as ultrasonic welding of thermoplastics and moulded parts, plus ultrasonic cutting of non-woven materials and technical textiles or foodstuffs including cheese, wraps and cakes. Thanks to their slim design, they can be incorporated into small spaces in electrical cabinets. They are also equipped with an optimised cooling system.

Thanks to fieldbus interfaces and the ProConnect web application, ultrasonic generators are the ideal addition to your Industry 4.0 concept.

  • Remote Access
  • Part Counter
  • Amplitude Variation
  • Touch Display
  • Multilingual
  • Data Transfer
  • User Admin
  • Database
  • Contact Cut Off
  • Continuous Welding
  • Constant Amplitude
  • Energy Mode
  • Time Mode
  • Air Cooling
  • Warranty 2 Years
  • PROFINET
  • PROFIBUS
  • Ethernet ip
  • Ether CAT P
  • Device Net
  • CAN open
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Communication module fieldbus interfaces

Connectivity

The generators are controlled via the system’s own PLC. Certified interchangeable modules for fieldbus interfaces make it possible to integrate them easily into existing systems. Communication modules for PROFIBUS, PROFINET, DeviceNet, EtherNet/IP, EtherCAT and CANopen fieldbuses are available. It is also possible to integrate the ultrasonic generators via RS485 plus digital and analogue inputs and outputs.

AGM Pro ultrasonic generator for automated plastic welding

Operating concept

In addition to the PLC, you can use our ProConnect web application or the touch display to enter and change parameters or export and analyse data. These two options can also be used for real-time status monitoring.

ProConnect Remote Access ultrasonic welding

PROCONNECT WEB APPLICATION

Online analysis and parameterisation on your terminal

Editing parameters and data sets has never been easier. Analyse processes at any time and in any place. The user-friendly ProConnect web application offers these and even more possibilities.

Try it for yourself – you'll be convinced!

Test demo version now

The AGM Pro is typically used in the following applications:

  • Ultrasonic welding, cutting, punching, riveting and crimping of plastics
  • Ultrasonic embedding and counterboring of metal parts
  • Ultrasonic sealing of packaging
  • Ultrasonic welding, cutting or cutting and sealing of technical textiles and non-woven materials
  • Ultrasonic cutting of foodstuffs, textiles, films and rubber

AGM Pro - Ultrasonic generator for automated processes

In this video we show you where the ultrasonic generator AGM Pro is used and its main functions.

Advantages of the AGM Pro ultrasonic generator

  • Communication interfaces

    The AGM Pro generators can be integrated easily into the existing system using fieldbus interfaces. Certified* communication protocols available for use: PROFINET*, PROFIBUS, DeviceNet*, EtherNet/IP*, EtherCAT* and CANopen*. It is also possible to establish communication with the ultrasonic generators via RS485 plus digital and analogue inputs and outputs.

    Check
  • User management

    The multi-level user management concept provides added security regardless of whether the generators are being operated via the touch display or the ProConnect web application. This means that operators only have read access rights, while technicians have both read and write access rights. Technicians are able to change the password at any time.

    User Admin
  • 3.5” touch display

    In addition to the ProConnect web application and the PLC, the 3.5” touch display can be used to operate the ultrasonic generators. The start window always shows the latest values and the status of the device.

    Touch Display
  • ProConnect web application

    The ProConnect web application allows you to operate the AGM Pro easily from a PC or a mobile device. This allows you to keep a constant eye on the device status and the latest parameters and settings. During the welding process, the current values are displayed as a diagram and are therefore immediately ready to be analysed. You can also use the ProConnect web application to perform remote maintenance.

    Dedicated Software
  • Maximum repeatability

    Generate and store eight parameter data sets to increase the repeatability of your processes.

    Database
  • Data transfer, data recording and traceability

    You can use the USB port to back up, restore or copy parameter data sets from device to device. To ensure traceability, you can also save the current welding data – either continuously or at the end of each welding process. Each data set has a timestamp.

    Data Transfer
  • Bootloader

    Software updates can be performed easily via the USB port.

    Check
  • 6 welding mode options

    Thanks to the welding modes, you can find the right setting for every application, guaranteeing perfect welding. The following welding modes are available for selection from the AGM Pro series:

    • Welding time
    • Welding energy
    • Welding time AND/OR welding energy
    • Contact cut-off
    • Continuous
    Check
  • Optimised cooling management

    The slimline design of the AGM Pro series generators allows them to fit neatly into electrical cabinets. They also feature a fan that keeps operating temperatures low. The filter mats can be replaced.

    Air Cooling
  • Amplitude control

    The amplitude can be adjusted in 1% increments between 15 and 100% for an even better welding result.

    Amplitude Variation
  • Quality control

    The ultrasonic generators can be used to set various limits that issue a warning or error message if they are breached.

    Check
  • Softstart and softstop function

    The softstart and softstop function delivers protection by ensuring that the sonotrode augments and attenuates gently.

    Soft Start

Technical specifications

AGM ProAGM2
Ultrasonic Generator AGM ProUltrasonic Welding Generator AGM2 PROFINET
Operating frequency

20 kHz, 30 kHz, 35 kHz, 40 kHz or 70 kHz

20 kHz, 30 kHz, 35 kHz, 40 kHz or 70 kHz

Power output

100 W, 400 W, 500 W, 750 W, 800 W, 900 W, 1000 W, 1500 W, 2000 W or 3000 W

100 W, 400 W, 500 W, 750 W, 800 W, 900 W, 1000 W, 1500 W, 2000 W or 3000 W

Operating modes
  • Time mode
  • Energy mode
  • Time and Energy mode
  • Time or Energy mode
  • Continuous
  • Contact cut-off
  • Time mode
  • Energy mode
  • Time and Energy mode
  • Time or Energy mode
  • Continuous
  • Contact cut-off
Communication and interfaces
  • PROFINET*
  • PROFIBUS*
  • DeviceNet*
  • EtherNet/IP*
  • EtherCAT*
  • CANopen*
  • RS485
  • Digital inputs and outputs
  • Analogue inputs and outputs

*As interchangeable module

  • PROFINET*
  • PROFIBUS*
  • DeviceNet*
  • EtherNet/IP*
  • EtherCAT*
  • CANopen*
  • RS485
  • Digital inputs and outputs
  • Analogue inputs and outputs

*As interchangeable module

Power supplies
  • 230 V AC ± 10%, 50 / 60 Hz
  • 24 V DC (separate power supply for the control unit)
  • 230 V AC ± 10%, 50 / 60 Hz
  • 24 V DC (separate power supply for the control unit)
Amplitude

Adjustable 15 - 100 %, changeable in 1 % increments

Adjustable 15 - 100 %, changeable in 1 % increments

Weight

4 kg

3 kg

Downloads

Download here our product brochures.

Fields of application

Contact

Think this device might be right for you, but you still have some questions? Please feel free to contact us for more information.

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