Ultrasonic welding machine Electrical Motion2-20
The Electrical Motion2-20 ultrasonic welding machine is perfect for welding, cutting, and punching medium-sized to large plastic parts with a high level of complexity, as well as non-wovens and textiles.
The Electrical Motion2-20 series is the perfect partner for complex ultrasonic welding operations that demand maximum precision, great flexibility and complete traceability. Thanks to the electric drive and the fact that the welding force, speed and amplitude can be regulated exactly, you can achieve outstanding welding results. The trigger and braking point parameters can be regulated independently of one another. An audit trail, multi-level user management and the recording of welding parameters as well as their assignment to workpiece IDs round out the functions of this ultrasonic welding machine.
Electrical Motion2 series models
Complete traceability and process reliability
Audit trail
The non-deletable audit trail automatically records and documents all relevant system events as well as changes to machine parameters, user rights and process data. Every action is logged with a time stamp, user ID and detailed description. This ensures dependable traceability and process reliability.
Welding process monitoring
The ultrasonic welding machine is equipped with a system for monitoring the welding process. All relevant process parameters (e.g., welding time, energy, force curve, amplitude, travel) are recorded and examined in real time. If required, the weld data can be clearly assigned to the serial number of the respective component and exported for quality assurance purposes.
Menu-based assignment of user rights
You can assign user authorisations using a menu-based system: Users are granted targeted access to individual menu items, allowing access to specific functions or areas of the user interface to be controlled individually, which increases process reliability.
e-Drive – 78% energy cost savings
Thanks to its electric drive, the Electrical Motion2-20 ultrasonic welding machine is especially energy-efficient and highly precise. Compared to a pneumatic machine, energy costs can be reduced by up to 78%.
13.3" TFT colour touch display
The swivelling, ergonomically designed colour touch display greatly simplifies parameter entry and machine operation. In operating mode, it also displays the name of the currently active parameter data set as well as information on the number of parts already welded as well as rejected parts, production time, the associated serial number and a graphic of the last weld with information on travel, force, and power.
Electrical Motion2-20 video
In this video, we present the most important features of the Electrical Motion2-20 ultrasonic welding machine.
Smart networking. Precisely welded – die Electrical Motion2-20
Data export
A datastring can be exported via RS232, Ethernet/a company network or an external storage medium in order to log weld data.
There is also the option of reading out data via PROFINET.
Remote access service
Remote maintenance can be set up for our RINCO after-sales service to carry out quick and efficient troubleshooting.
Fully controllable melting process
The melting process can be split into 10 steps, meaning that it can be controlled precisely. Various parameters can also be adjusted at each step. These features ultimately lead to an optimum welding result.
Benefits of the Electrical Motion2-20 ultrasonic welding machine
Calibration
The force and amplitude can be calibrated. This makes the welding results reproducible and upholds the quality of your products.
Suitable for cleanrooms
The Electrical Motion2-20 series is suitable for cleanrooms and certified to ISO 14644-1 ISO class 6. As such, it meets the high requirements placed on devices used in the medical sector.
Performance Level – PL e
Our machines deliver optimum safety for operators and maintenance personnel.
Start position can be selected at will
The position of the actuator can be selected at will, reducing the cycle time.
Maximum reproducibility
The database for the ultrasonic welding machines can store as many parameter data sets as required. Weld data can also be saved on the internal hard drive, the company’s own network or on an external storage medium, or be read out via PROFINET.
Adjustable amplitude
You can change the value for the internal or external amplitude to between 40 and 100% in 1% increments so as to achieve the best possible welding result.
8 welding modes to choose from
Thanks to the multitude of welding modes, you can find the right setting for every application, meaning that perfect welding is guaranteed. The following welding modes can be selected on the Electrical Motion2-20:
- Welding time
- Welding energy
- Welding time AND/OR welding energy
- Welding travel (absolute or differential)
- Contact cut-off
- Multi melt control
Multi melt control mode
This mode precisely controls the speed of the melting process.
Force and speed profile
The melting process can be split into 10 steps, meaning that it can be controlled precisely. Various parameters can also be adjusted at each step. These features ultimately lead to an optimum welding result.
Afterpulse
An afterpulse can be activated to prevent lightweight workpieces from potentially getting stuck on the horn.
Trigger (ultrasonic trigger point)
The welding operation can be initiated using a trigger. You can choose from the following triggers:
- Time
- Travel
- Force
- Off
- External signal
- Travel absolute and force
Options
Quick-change system for tools
Thanks to the quick-change system, tools can be replaced within just a few minutes. This minimises the risk of errors. The removable carriers are indexed. Quick-change systems are available for oscillator systems and anvils.
Bar code reader
A bar code reader can be used to scan a welded component's bar code/QR code and assign it to a specific welding result. Scanners are available as hand units or permanently mounted units.
Two-hand start pushbuttons
The Electrical Motion2 is also available with pushbuttons instead of safeballs as an option.
Technical specifications
Downloads
Download here our product brochures.
Fields of application
Contact
Think this device might be right for you, but you still have some questions? Please feel free to contact us for more information.
