Ultrasonic hand welding guns HG35-EC and HG35-RS

The very lightweight but powerful ultrasonic hand welding guns are ideal for spot welding, cutting, riveting, inserting and beading thermoplastics, as well as for die-sinking metal inserts.

The housing on the HG35‑EC and HG35‑RS ultrasonic hand welding guns is made from reinforced plastic, making the guns both robust and extremely lightweight. The ergonomic handle with its non-slip soft-touch surface adds to the well-balanced shape and makes working with the hand units safe and convenient.

  • Air Cooling
  • Amplitude Variation
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HG35-RS ultrasonic hand welding gun status LED

Status at a glance at all times

To make the work process easier, an integrated LED on the back of the hand-held welding unit indicates the status of the ultrasound or the ultrasonic generator.

  • Green: The device is ready
  • Yellow: Ultrasound is active
  • Red: An error has occurred

This makes it easier to monitor the welding process and improves quality assurance.

HG35-RS with work light

Ergonomic working

The light weight and well-balanced shape with soft-touch surface on the handle make the ultrasonic hand-held welding unit an ergonomic tool – and the precise trigger point of the pushbutton makes it comfortable to use.

Video on the HG35-EC and HG35-RS ultrasonic hand welding guns

Our video demonstrates ultrasonic welding with the HG35 series and showcases its benefits.

Advantages of the HG35-EC and HG35-RS ultrasonic hand welding guns

  • Amplitude amplification

    The integrated converter amplifies the amplitude while the regulating generator ensures that it is kept constant. The amplitude can be adjusted on the generator to match the specific application.

    Constant Amplitude
  • Lightweight

    Thanks to their plastic housing, the ultrasonic hand welding units are extremely light yet also robust

    Weight
  • Status LED

    The status of the generator can easily be checked on the back of the unit

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  • Ergonomic shape

    The weight of the ultrasonic hand welding guns is perfectly balanced thanks to their design, making them feel even lighter to handle as a result

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  • Work light

    The integrated light illuminates the working area, facilitating clean and ergonomic working

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  • Hanging

    The eyelet enables the hand units to be hung from support fixtures and balancers

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  • START trigger

    The ultra-precise trigger point facilitates convenient working, while the push-button is extremely durable

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  • Service friendly

    The converter can be changed over in no time

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  • Convenient working

    Operating the hand unit is simple, safe, comfortable and intuitive

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  • Air cooling

    Air cooling for the sonotrode and the converter is pre-integrated in the hand unit and should be used as required

    Air Cooling
  • All-in-one cable

    The air cooling, control system, HF signal and earthing are pre-integrated and combined in the connection cable

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  • The HG35-EC as a set

    The HG35-EC is available in a set and is supplied in a carrying case for easy transportation to wherever it is required.

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Technical specifications

HG35-EC / HG35-RSHG20HG70
HG35-RS ultrasonic hand welding gunUltrasonic welding gun HG20Ultrasonic welding unit HG70
Operating frequency

35 kHz

20 kHz

70 kHz

Weight

600 g including converter

1.8 kg including transducer

250 g including converter

Amplitude

40 - 100 %

40 - 100 %

40 - 100 %

Amplitude amplification

Directly through converter

Directly through integrated transducer

Directly through converter

Operating modes

HG35-EC: 

  • Continuous

     

HG35-RS:  

  • RDG: Continuous
  • SDG: Continuous, time mode, energy mode

 

  • RDG: Continuous
  • SDG: Continuous, time mode, energy mode
  • RDG: Continuous
  • SDG: Continuous, time mode, energy mode
Compatible generators

Downloads

Download here our product brochures.

Fields of application

Contact

Think this device might be right for you, but you still have some questions? Please feel free to contact us for more information.

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